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Common Faults of power lift gate and Corresponding Solutions

Oct. 10, 2024

Common Faults of Power lift gate and Corresponding Solutions

Below are the common symptoms and solutions for electric tailgate issues:

1. Power Tailgate Not Functioning Properly:

  • Power Supply Issues: Verify that the power source is correctly connected to the tailgate system. Inspect the vehicle’s wiring harness for any damage or loose connections.

  • Blown Fuse: Check the fuse box for blown fuses related to the tailgate operation. If a fuse is blown, replace it with one of the same amperage and inspect for underlying causes.

  • Poor Ground Connection: A faulty ground connection can prevent the system from functioning. Ensure that the ground wire is securely connected to the chassis and free from corrosion.

  • Incorrect Lock Detection Line Connection: Misconnections can disrupt functionality. Inspect the wiring diagram and reconnect the lock detection line according to specifications.

  • Insufficient Battery Power: If the vehicle battery is weak, it may not provide enough power. Test the battery voltage and recharge or replace it if necessary.

  • Damaged Control Box: A malfunctioning control box can lead to failure. Conduct diagnostics and replace the control box if it shows signs of damage or malfunction.

2. Tailgate Closes Abnormally:

  • Bracket Installation Issues: Improperly installed brackets can lead to misalignment. Ensure that all brackets are installed as per the manufacturer’s guidelines and that screws are properly tightened.

  • Missing Waterproof Tape and Interior Panel: Installing waterproof tape and the interior panel is crucial to prevent moisture ingress. Ensure all sealing components are correctly fitted.

  • Incorrect Installation of Latch Parts: Misalignment in latch components can affect closing. Reinstall latch parts ensuring they fit snugly with the vehicle's structure.

  • Tailgate Rubber Blocks Not Lowered: If rubber blocks aren’t adjusted correctly, they may prevent proper closing. Adjust their position to allow smooth operation.

  • Inconsistent Gap Between Tailgate and Body: Prior to installation, carefully measure and compare the gap to ensure uniformity after installation. Adjust as necessary to maintain aesthetic and functional integrity.

  • Secondary Lock Not Engaging: Proper engagement is essential for security. Ensure the original vehicle lock is activated before adjusting the buffer rubber on the lock hook for a proper fit.


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3. Electric Latch Function Failure:

  • Incorrect Lock Detection Line Connection: Proper wiring is essential. Follow installation instructions to reconnect the lock detection line correctly.

  • Faulty Electric Latch Connection Line: Inspect the electric latch's wiring for any damage or disconnection, and repair as needed.

  • Vehicle Fuse Failure: Regularly check and replace fuses as part of routine maintenance to prevent operational issues.

  • Cable Obstruction or Too Tight Bend: Cables should be free from any obstructions. Ensure that bends are gentle to avoid damaging the insulation or wiring.

  • Damaged Cable, Electric Latch, or Control Box: Conduct thorough diagnostics to identify damaged components and replace them promptly to restore function.

  • Tailgate Switch Detection Line Connection Issues: Inspect and repair grounding issues in the tailgate switch detection line to ensure reliable operation.

  • Stuck Buttons: Regularly check for obstructions around buttons that could prevent them from being pressed or reset.

4. Strut Malfunction:

  • Improper Connection of Strut Cable: Ensure the strut cable is firmly connected and that the Hall effect sensor is functioning correctly for accurate operation.

  • Incorrect Lock Detection Line Connection: As with other components, ensure that the lock detection line is properly connected following installation guidelines.

  • Issues with Control Box Ground or Power Lines: Inspect for loose connections or damage in the control box's ground or power lines and repair as necessary.

  • Damaged Strut or Control Box: If diagnostics reveal faults, replace struts or control boxes to restore proper functionality.

5. Tailgate Won't Open:

  • Vehicle Not Unlocked: Always ensure the vehicle is unlocked before attempting to open the tailgate. Use the key fob or physical key if necessary.

  • Incorrect Lock Detection or Drive Line Connection: Ensure that the wiring is connected according to the installation manual to enable proper communication between components.

  • Vehicle Fuse Failure: Regular maintenance should include checking fuses associated with the tailgate for signs of wear or damage.

  • Damaged Control Box: If other checks do not resolve the issue, replace the control box as it may be failing to process commands.

6. Remote Control Not Operating Tailgate:

  • Incorrect CAN Line and Lock Detection Line Connection: Reconnect these lines as per the installation instructions to ensure proper functionality.

  • Incorrect Tailgate Switch Detection Line Connection: Properly reconnect the tailgate switch detection line to enable remote operation.

  • Faulty Control Box or Remote: Check both the remote and control box for functionality. Replace components if necessary, ensuring the remote's battery is charged.

  • Modification Impact: Verify whether any aftermarket modifications have affected the tailgate system. Adjust settings as needed to restore functionality.

  • Changed CAN Information: If changes to the vehicle’s electronic settings have occurred, revert them to factory settings to restore normal operations.

7. Front Button Not Controlling Tailgate:

  • Incorrect Tailgate Switch Detection Line Connection: Follow installation instructions to ensure correct connections are made.

  • Button Connection Line Issues: Inspect and repair any damaged or loose wiring associated with the front button.

  • Damaged Button: If the button is unresponsive, replace it to restore functionality.

8. Rear Button Failure:

  • Rear Button Cable Connection Issues: Regularly inspect cable connections for wear or disconnection and repair as needed.

  • Incorrect Tailgate Switch Detection Line Connection: Ensure proper connections as per installation specifications for reliable operation.

  • Damaged Button: Replace any damaged buttons to ensure consistent operation.

9. Height Memory Function Failure:

  • Incorrect Height Memory Position: Ensure the set height is within the control box's memory limits. Adjust if necessary.

  • Initialization Not Completed: After setting the memory, ensure a tailgate closing operation is performed to finalize the initialization process.

10. Abnormal Vehicle Behavior After Installing Electric Tailgate:

  • Conduct a comprehensive check of all vehicle systems post-installation. Confirm that the  liftgate has not interfered with other components. Address any discrepancies immediately to maintain vehicle integrity.


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